Needs analysis
Study of your parts, your volumes, your waterproofing objectives and your installation constraints. Proposal of a suitable installation plan.
Services
Impregnation plants
Maldaner designs and builds impregnation installations adapted to your parts, your volumes and your quality requirements, from the stand-alone machine to the integrated line.
Each installation is designed according to your parts, your production rates and your industrial organization. The goal: integrate the impregnation in the right place in your production flow.
- Range of manual, semi-automatic or fully automated machines
- Stand-alone island installation or production line integration
- Adaptation to space, handling and safety constraints
- Project support from pre-sales to commissioning
Stages of an installation project
Design & costing
Definition of equipment (tanks, pumps, automation, conveying) and development of a detailed offer integrating investment, operation and maintenance.
Creation & testing
Manufacturing of the installation, operating tests in the Maldaner workshop then on customer site, with validation of the sealing performance on your parts.
Training & start-up
Training of your production and maintenance teams, support for the first batches, adjustment of parameters if necessary.
Monitoring and maintenance
Remote support, on-site interventions, spare parts supply and continuous performance optimization.
Examples of architectures
Manual installation
Compact solution, ideal for low volumes or very varied references. Operations managed by a trained operator.
Semi-automatic installation
Automation of vacuum, pressure, washing and polymerization cycles, with manual loading/unloading of baskets.
Integrated line
Complete integration into your flows (conveyors, robots, AGV, etc.), for large series at high speed and advanced traceability.
Why own installation?
Flow control
You directly control your cycle times and your priorities, without transport constraints or external deadlines.
Cost optimization
Beyond a certain volume, the integration of impregnation can significantly reduce the processing cost per part.
Quality integration
Impregnation becomes a full-fledged step in your quality system, with your own control plans and indicators.
An installation project?
We study with you the solution best suited to your parts and your volumes.